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How can I calculate manure quantity which comes from broiler flock by cages? #424535
Asked August 31, 2017, 4:36 PM EDT
County Outside United States
Expert Response
I have included a paper that should answer your question.
Nutrient Analysis of
Poultry Litter
Andrew Sharpley Introduction among other things, the size of the house (40' × 400' to 42' × 500') andProfessor Poultry litter management is an number of flocks of birds. Since there Crop, Soil and increasingly important issue for are an estimated 13,000 broilerEnvironmental Sciences Arkansas farmers, state/federal agen- houses in Arkansas, this means an cies, the poultry industry and the estimated 1.4 to 1.7 million tons of Nathan Slaton general public. New and innovative litter are produced in the state annuProfessor methods of utilizing litter continue to ally (Tabler, 2000; Tabler et al., 2003). Crop, Soil and evolve, but land application remains While the fertilizer value of litterEnvironmental Sciences the most sustainable option. is well recognized, the nutrient con From a practical standpoint, with cen tration of litter can be extremely Tom Tabler, Jr. recent fertilizer costs nearly doubling, variable, depending on a variety of Project/Program farmers are developing a renewed factors (VanDevender et al., 2000). Manager interest in litter for its fertilizer value Thus, without correctly sampl ing and Poultry Science alone. Land application of litter is also analyzing litter before it is spread, being closely scrutinized regarding there is no way to know its fertilizer Karl VanDevender short- and long-term environmental value. In addition, soil testi ng is impacts, especially as it relates to necessary if land application of litterProfessor/Engineer phosphorus (P) runoff and its poten- is to accurately meet crop nutrient tial role in accelerating eutrophica- needs. Regular analysis of both litter Mike Daniels tion. For example, farmers in the and soil should be important parts of Professor Eucha-Spavinaw Watershed apply the overall farm operation. In fact, Water Quality and litter at rates determined by an inter- having an approved nutrient manageNutrient Management state court order, and those in the ment plan for your farm requires soil Illinois River Watershed potentially and litter analyses. Frank Jones will be influenced by an ongoing lawsuit between the Oklahoma Professor Sampling Poultry Litter Attorney General and Arkansas Poultry poultry integrators (DeLaune et al., Poultry litter is a mixture of 2005; Sharpley et al., 2009). bedding materials (rice hulls, sawdust, Tommy Daniel wood chips, etc.) and animal excreta Professor Because of this and other concerns, (Figure 1). The nutrient content of Crop, Soil and the Arkansas legislature passed sev eral acts (Acts 1059-1061) to preserve Environmental Sciences water quality without creating an unnecessary burden on agricultural interests. For example, poultry operations must, among other things, register with their local county Soil and Water Conservation Districts each year, follow a nutrient management Arkansas Is plan developed by a certified planner and ensure that only certified applica-Our Campus tors apply litter (Goodwin et al., 2003). The amount of litter produced annually per house varies betweenVisit our web site at: 105 and 135 tons depending on,http://www.uaex.edu Figure 1. Typical broiler litter with bedding, feathers and manure.
University of Arkansas, United States Department of Agriculture, and County Governments Cooperating
litter varies between houses and within the same house depending on location and management. Litter testing is important for farmers utilizing their own litter as a fertilizer source as well as for farmers buying litter for its fertilizer value. Testing litter is the most reliable means of accurately determining its nutrient content. In fact, litter sampling and analysis is required by law for those poultry operations located in the state’s Nutrient Surplus Area (Figure 2). In this area, all poultry operations must submit one litter sample per farm every five years for nitrogen (N) and P analyses for the purpose of developing or updating a nutrient management plan. As a result of escalating environmental concerns, litter must also be analyzed to determine its water-extractable P (WEP) content. In fact, the WEP content of litter is one of the major input parameters in the Arkansas Phosphorus Index, which determines the relative risk for P loss from individual fields and the actual litter rates that can be applied to the field. A copy of the litter analysis results should be given to the county conservation district office where the farm is located and be retained by the producer for five years. If the operation requires a nutrient plan, the sample’s nutrient analysis report should be kept with the nutrient management plan records. Figure 2. Nutrient surplus areas in Arkansas.
Table 1. Steps for taking in-house and stockpiled litter samples.
In-house litter sample Stockpiled litter sample
Steps 1
Survey sampling area.
Steps 1
Survey sampling area.
2
Take 15-20 subsamples from all areas of one poultry house at full depth of the litter.
2
Take several subsamples at different depths and locations around the stack to represent the entire stack.
3 Thoroughly mix the subsamples to make a composite sample. 3
Thoroughly mix the subsamples to make a composite sample.
4 Repeat steps 1-3 for each individual poultry house. 4
Collect one pint of composite sample and place in sealable freezer bag.
House managed differently House managed similarly
5
Label bag with the following: • Stockpiled litter • Sample name/ID • Date sampled • Number of flocks • Size of birds • Bedding material • Length of storage time
5
Collect one pint of composite sample per house and put in sealable freezer bag.
Combine equal amounts of composite from each house and mix thoroughly. Place one pint of composite in sealable freezer bag.
6
Label bag with the following: • In-house litter sample • Sample name/ID • Date sampled • Number of flocks • Size of birds • Bedding material
Label bag with the following: • In-house litter sample • Sample name/ID • Date sampled • Number of flocks • Size of birds • Bedding material
Table 2. Broiler litter analyses on an “as is” basis. Data collected over a three-year period (2005-2007) and analyzed by the Divisionʼs Fayetteville Agricultural Diagnostic Laboratory.
Parameter† Sample size Mean Median Maximum Minimum
Standard deviation Moisture, % 297 30.8 28.7 67.2 13.0 8.9 pH 297 8.4 8.4 9.4 5.6 0.5 Total N, % 297 3.1 3.1 4.4 1.0 5 lb/ton 62 62 88 20 NH4-N, ppm 296 3,853 3,548 8,873 57 1,473 lb/ton 7.7 7.1 17.8 0.1 NO3-N, ppm 296 409 119 8,910 57 816 lb/ton 0.8 0.2 17.8 0.1 Total P, %‡ 297 1.5 1.5 2.6 0.62 0.3P lb/ton 30 30 52 12 P2O5 lb/ton 68.7 68.7 119.1 27.5 WEP10, ppm 297 972 907 4,970 259 404 lb/ton 1.9 1.8 9.9 0.5 Total K, %§ 297 2.5 2.6 3.4 1.1 0.4K lb/ton 50 52 68 2.2 K2O lb/ton 60 62.4 81.6 2.6 Total Ca, % 296 2.5 2.4 5.8 0.8 0.6 lb/ton 50 48 116 16 Total C, % 289 25.2 25.8 33.0 12.2 3.5 lb/ton 504 516 660 24 †Total nitrogen (total N), ammonium nitrogen (NH4-N), nitrate nitrogen (NO3-N), total phosphorus (total P), WEP10 P (liter to distilled water extraction ratio of 1:10), total potassium (total K), total calcium (total Ca) and total carbon (total C). ‡To convert elemental P to P2O5, multiply P by 2.29. §To convert elemental K to K2O, multiply K by 1.2.
Collecting a representative sample of litter can be difficult, but it is critical to ensure the nutrient analysis results are representative of the primary litter source. Information in Table 1 summarizes guidelines for collecting litter samples. For more precise information on acquiring a litter sample, see the University of Arkansas Division of Agriculture’s recommendations for sampling poultry litter inhouse as well as in intermediate storage (e.g., stacked) (Wilson et al., 2006).
Where to Submit Samples for Testing Samples should be taken to the local county extension office where any additional information needed to complete the submission form will be collected. A check for the amount of total analysis and shipping costs should be sent with the sample. As of May 4, 2009, the cost of routine litter analysis is $20. A test for WEP can be obtained for an additional $8. Contact your local extension office for the most up-to-date costs of analysis. Sample analysis
results are normally returned to the client by mail within two to three weeks of sample submission. Litter Nutrient Analyses Litter varies widely in nutrient content (Table 2), and we have probably all wondered how nutrient concentration changes with successive flocks. Figure 3 demonstrates nutrient content of nine flocks of six-week birds grown on the same litter starting with a 50/50 mix of rice hulls and pine shavings/sawdust. Caked litter was removed after each flock, but samples were taken prior to cake removal. Values depicted in Figure 3 represent averages of four 40' x 400' houses under similar management. Generally, the moisture (% H20) remains around 30%, while the N, P and potassium (K) show a slight but steady increase. Separate litter analyses over a three-year period are presented in Table 2 on an “as is” basis, meaning the values are not corrected for moisture content by converting to a “dry weight” basis. The average litter
Figure 3. The relationship between flock number and poultry litter composition. To convert elemental P to P2O5, multiply P by 2.29 and K to K2O multiply K by 1.2.
pH is 8.3, ranging from 5.6 to 9.4. Average moisture content is similar to Figure 3, with an average of 30.8% and range of 13.0 to 67.2%. Inorganic forms of N (NH4-N and NO3-N) account for ~14% of the total N and are readily available for plant uptake or volatilization losses, depending on temperature and moisture content. The remaining portion of the total N (73%) is in the organic form and must be mineralized prior to becoming available for plant uptake. Most of the P in litter is inorganic (~90%; Sharpley and Moyer, 2000), with the remainder in organic forms that can become plant-available upon mineralization. However, only about 6% of the total P is water extractable (WEP10). The WEP parameter is an important environmental parameter primarily because it represents that portion of the P pool that is available to runoff, and research has shown a close correlation between the WEP content of the litter and total P loss in the runoff. The average WEP value is 972 ppm, ranging from 259 to 4,970 ppm. The K and Ca content average 2.5% with K ranging from 1.1 to 3.4% and Ca from 0.8 to 5.8%. Poultry litter is also an excellent organic soil amendment due to its high organic carbon (C) content, averaging 25.2% and ranging from 12 to 33% (Table 2). Fertilizer Value of Litter Table 3 presents average fertilizer costs for the South Central region of the United States for the last five years (USDA-NASS, 2008). Assuming 0.6 mineralization coefficients for N and 1.0 for P and K, the fertilizer value per ton of litter can be calculated using Tables 2 and 3. After converting to the oxide form of P (P2O5) and K (K2O), this translates into dollar values for
Nitrogen = 62 lb N/ton × $0.40/lb N × 0.6 mineralization coefficient Phosphorus = 30 lb P/ton × 2.29 × $0.48/lb P × 1.0 mineralization coefficient Potassium = 50 lb K/ton × 1.2 x $0.25/lb K × 1.0 mineralization coefficient Total
This assumes the crop receiving the litter needs all the N, P and K supplied by the litter. If litter oversupplies a nutrient (typically P), the fertilizer value is reduced somewhat.
Obviously, as fertilizer costs escalate, as they did in 2007 and 2008, fertilizer value of litter also increases. For instance, between 2004 and 2008, the nutrient value (N, P and K; from Table 3) of poultry litter increased from $36 to $107/ton. While poultry litter provides the traditional macronutrients (N, P and K) needed by plants, other benefits of litter include the addition of micronutrients, as well as increases in soil pH, water-holding capacity and organic matter content (Risse et al., 2006). As a result of these benefits, several studies have documented that manure application can increase crop yields while decreasing surface runoff (up to 60%) and erosion (up to 65%) (Gilley and Risse, 2000; Mueller et al., 1984). However, there is a soil and management specific application rate of manure, above which the addition of nutrients in excess of crop needs negates these benefits by increasing nutrient runoff (Edwards and Daniel, 1993; Sharpley et al., 2007).
Table 3. Five-year average cost of nitrogen, phosphorus and potassium fertilizer in the South Central region (USDA National Agricultural Statistics Service, 2008).
Year
Average price paid for fertilizer†
Urea
Triple superphosphate
Muriate of potash $/ton $/lb N $/ton $/lb P $/ton $/lb K 2004 253 0.28 245 0.28 175 0.14 2005 318 0.35 267 0.30 241 0.20 2006 327 0.36 283 0.31 259 0.22 2007 443 0.49 395 0.44 271 0.22 2008 513 0.57 887 0.98 556 0.45 Fiveyear average 371 0.40 442 0.48 300 0.25 †Based on April prices in each year for urea (44-46% N), triple superphosphate (44-46% P2O5) and muriate of potash (6062% K2O).
Even in areas where there is a high density of concentrated animal feeding operations, there are soils adjacent or even within the area itself which are deficient in nutrients, especially P. Applying litter to these areas is the most sustainable use of the litter as a resource. How far we can economically transport or haul the litter is an interesting question and a hard one to answer because of all the inherent fixed and variable costs (i.e., fuel, litter, = $14.88 labor, insurance, etc.). However, with = $32.30 some general assumptions, the ques= $15.06 tion can be put in perspective. = $62.24
A well-managed 25,000-bird poultry house usually produces 5.5 flocks of birds a year and generates about 125 tons of litter, which, because of the increase in fertilizer prices (Table 3), could now be transported greater distances (Doye et al., 1992). Recent litter hauling costs are estimated at $0.15/mile/ton of litter (Sheri Herron, personal communication). Given the one-time house cleanout, loading and spreading costs of $28.50/ton, at 2004 fertilizer prices ($36/ton; Table 3), litter could be transported about 63 miles. At 2008 fertilizer prices ($107/ton litter), hauling distances had increased to more than 580 miles.
Alternative Uses for Litter While litter is still a valuable fertilizer resource needed in many areas, litter generated in poultryproducing regions cannot be properly utilized in those regions alone. By some estimates, alternative uses for perhaps as much as half the litter generated in conc entrated production areas must be found. This may mean transporting litter to areas in need of its fertilizer and organic matter, and how best to do this is currently being investigated. Another alternative being examined is using litter as an energy source. Although there are numerous advantages associated with large-scale, centralized, litter-to-energy options, to operate efficiently such systems would require long-term contracts (10 to 15 years) to supply most, if not all, the poultry litter produced in a given area. Litter can be pelletized or granulated into forms more userfriendly with large agricultural production systems, but this adds additional costs to the litter. If fertilizer prices remain high, then some of the alternative uses and markets for poultry litter will become more economically viable.
Summary The approximate 1.4 million tons of litter produced in Arkansas are a valuable resource and must be used wisely to ensure sustainability both from an agronomic and environmental standpoint. The nutrient content of poultry litter is inherently variable, and the only way to know the exact nutrient value is to have it analyzed. In fact, poultry pro ducers in the Nutrient Surplus Areas must have their litter analyzed every five years. Also, farmers buying litter need to know its nutrient value in order to determine appropriate application rates for crop yield goals. While all costs continue to rise, the increased value of litter as a fertilizer fosters transport and use of the litter further distances from its origin.
References DeLaune, P.B., B.E. Haggard, T.C. Daniel, I. Chaubey and M.J. Cochran. 2005. The Eucha/Spavinaw phosphorus index: a court mandated index for litter management. J. Soil and Water Conserv. 6(12)96-105. Doye, D.G., J.G. Berry, P.R. Green and P.E. Norris. 1992. Broiler production: Considerations for potential growers. Okla. Coop. Ext. Ser. Fact Sheet 202. Oklahoma State University, Stillwater. Edwards, D.R., and T.C. Daniel. 1993. Effects of poultry litter application rate and rainfall intensity on quality of runoff from fescuegrass plots. Journal of Environmental Quality 22:361-365. Gilley, J.E., and L.M. Risse. 2000. Runoff and soil loss as affected by the application of manure. Transactions of the American Society of Agricultural Engineers. 43(6):1583-1588. Goodwin, H.L., F.T. Jones, S.E. Watkins and J.S. Hipp. 2003. New Arkansas laws regulate use and management of poultry litter and other nutrients. Arkansas Coop. Ext. Ser. FSA29. University of Arkansas, Little Rock, Arkansas. Herron, Sheri. 2008. Executive Director, BMPs Inc., Farmington, AR 72730. Personal communication. Mueller, D.H., R.C. Wendt and T. C. Daniel. 1984. Soil and water losses as affected by tillage and manure application. Soil Science Society of America Journal 48(4):896-900. Risse, L.M., M.L. Cabrera, A.J. Franzluebbers, J.W. Gaskin, G.E. Gilley, R. Killorn, D.E. Radcliffe, W.E. Tollner and H. Zhang. 2006. Land application of manure for beneficial reuse. pp. 283-316. In: J.M. Rice, D.F. Caldwell and F.J. Humenik (eds). Animal Agriculture and the Environment. ASABE. Pub. Number 913C0306. St. Joseph, Michigan. Sharpley, A.N., and B. Moyer. 2000. Forms of p hosphorus in manures and composts and their dissolution during rainfall. Journal of Environmental Quality 29:1462-1469. Sharpley, A.N., S. Herron and T.C. Daniel. 2007. Overcoming the challenges of phosphorus-based management in poultry farming. Journal of Soil and Water Conservation 62:375-389. Sharpley, A.N., S. Herron, C. West and T.C. Daniel. 2009. Outcomes of phosphorus-based nutrient management in the EuchaSpavinaw watershed. pp. 192-204. In A. Franzluebbers (ed.) Farming With Grass: Sustainable Mixed Agricultural Landscapes in Grassland Environments. Soil and Water Conservation Society, Ankeny, Iowa. Tabler, T. 2000. How much litter do broilers produce? Avian Advice 2(1):6-8. Tabler, T., and L. Berry. 2003. Nutrient analysis of poultry litter and possible disposal alternatives. Avian Advice 5(3):1-3. USDA-National Agricultural Statistics Service. 2008. Agricultural Prices [onl ine]. Available at http://usda.mannlib.cornell.edu/ MannUsda/viewDocumentInfo.do?documentID=1002. Washington, DC. U.S. Department of Agriculture - National Agricultural Statistics Service. 2008. Quick Stats – Agricultural Statistics database. http://www.nass.usda.gov/Data_and_Statistics/Quick_Stats /index.asp. USDA, Washington, D.C. VanDevender, K., J. Langston and M. Daniels. 2000. Utilizing dry poultry litter – An overview. Arkansas Coop. Ext. Ser. FSA8000. University of Arkansas, Little Rock, Arkansas. Wilson, M., M. Daniels, N. Slaton, T. Daniel and K. VanDevender. 2006. Sampling poultry litter for nutrient content. Arkansas Coop. Ext. Ser. FSA9519. University of Arkansas, Little Rock, Arkansas.